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Project Success Stories

Thermal Heavy Oil Facility - Rockwell PLC5 to Emerson

Complete PLC5 Migration to DeltaV - Control System Engineering

  • DeltaV 14.3.1 Reprogramming of all the PLC logic Routines 
  • Staged Offsite and Tested in DeltaV Multi-node Lab
  • Improved Operational Experience by Utilization of Function Block Library
  • Updated/Created Control Narratives from PLC5 Logic
  • Migrated Approximately 1500 Inputs/Outputs - No Unplanned Outages

Thermal Heavy Oil Facilities

Consolidated 13 Control Rooms into 1 Centralized Control Center

  • Virtualized Rockwell PlantPAx OT Architecture
  • Rockwell PlantPAx Library 4.0
  • Installed & Tested Virtualized OT Server Cabinet
  • Improved Operational Experience by Utilization of ISA101 Graphics
  • Complete Architecture Design and Deployment
  • Successful Deployment with No Production Interruptions
  • Utilizing the Latest Version of ThinManager Technology

Thermal Heavy Oil Facility- DeltaV 14

Class Based Module Optimization and Deployment

  • DeltaV 14.3.1 Reprogramming of the entire PAD/CPF Library
  • Staged Offsite and Tested in DeltaV Multinode Lab
  • Improved Operational Experience by Utilization of ISA101 Graphics
  • Successful Download While Continuously Running
  • Allowed Removal of 300k in SX Controllers that are being Utilized on Expansion Projects, reducing CapEx. 
  • Repurposed Hardware for Additional Greenfield Pads

Thermal Heavy Oil Facility - Live Modernization

Procurement, Integration, Installation & Commissioning

• Full Stack Virtualized Rockwell PlantPAx  OT Deployment

• Rockwell Process Library Version 3.5

• Scope Included - Control Room Consoles, Server Cabinet and UPS installation, DCS/HMI  Programing, OT Architecture EsXi Server Deployment

• Commissioning and Startup On time On budget

• Data Visualization with OsiSoft PI Historian

• Included Out of the Box Alarm Conditioning

Coal Mine - MCC Modernization

Procurement, Integration, Installation & Commissioning

  • Complete EPFC Contract
  • MCC Engineering and Verifications 
  • Procured the MCC, Assembled in Our Fabrication for CAT
  • Developed and Test Modernized PLC MCC Control
  • Construction Management On-Site
  • Pre-Commissioned & Commissioned Utilizing our TKO Technology

Chemical Processing Facility - Rockwell PLantPAx

Engineering, Procurement, Fabrication & Commissioning

  • Complete Control System Design and Integration Package
  • All Engineering, Procurement, Fabrication and Install
  • Fabricated Chemical Skid Packages
  • Hosted Client Acceptance Test in Industry Leading Labs
  • Pre-Commissioning and Commissioning Support Included

Power Generation - OT Modernization - aBB 800xa

Procurement, Integration, Installation & Commissioning

  • Virtualization of ABB DCS System
  • Staged Hardware Acceptance Test
  • Installation, Commissioning and Onsite Support
  • Hardware and Software Refresh for All OT Architecture Assets
  • Continuous Ongoing Maintenance and Small Project Management

Gas Processing Facility - Two Trains - Rockwell

Procurement, Integration, Installation & Commissioning

  • Complete Rockwell PlantPAx Control System
  • Fabrication of Approximately 1500 I/O Control and Marshalling Panels  
  • Design and Installation of the OT infrastructure
  • Virtualized DCS Deployment
  • PlantPAx Version 3.5
  • Fully Integrated Control System & ISA 101 Graphics

SAGd Wellpads - Rockwell PLantPAX

Integration, Procurement, Standardization & Commissioning

  • Complete Rockwell PlantPAx System Integration
  • Development of All Logix and HMI Standards
  • Hosted Client Acceptance Tests in State-of-the-Art Testing Lab
  • Complete Integration into Existing Automation System
  • Pre-Commissioning and Commissioning Support Utilizing our TKO Technology

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